PLC Automation Expert | Rockwell Specialist

5+

Years
Experience

Bridging the gap between
Machines & Data

I am an Industrial Automation Engineer dedicated to optimizing production lines, enhancing machine safety, and driving overall equipment effectiveness (OEE).

My philosophy is rooted in robust, maintainable ladder logic and scalable SCADA architectures. I possess a deep passion for Rockwell Automation ecosystems, bringing archaic control cabinets into the modern IIoT cloud era.

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System Upgrades

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SCADA Designs

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Client Satisfaction

Core Competencies

Mastering the Rockwell stack and beyond.

🧠

PLC Programming

Expert in Studio 5000 Logix Designer for ControlLogix & CompactLogix families. Ladder Logic (LL), Structured Text (ST), Sequential Function Charts (SFC).

AOI (Add-On Instructions) Development
UDT (User Defined Types) Standardization
Fault handling and redundancy (ControlLogix Redundancy)

🖥️

HMI & SCADA

Developing intuitive, high-performance UI/UX interfaces via FactoryTalk View ME/SE, Ignition, and Wonderware to ensure operator efficiency.

High-Performance HMI Design standards
FactoryTalk Alarms and Events
SQL Database integration for reporting

🌐

Industrial Networks

Architecting reliable physical/logical layers using EtherNet/IP (CIP), DeviceNet, Modbus TCP/RTU, and resolving communication faults.

Stratix Switch Configuration (VLANs, NAT)
CIP Safety routing and setup
ProfiNet to EtherNet/IP gateways

⚙️

Drives & Motion

Integrating PowerFlex VFDs and Kinetix Servo Drives for precise speed, torque, and positional multiaxis control.

CIP Motion over EtherNet/IP
Safe Torque Off (STO) Integration
VFD Parameter tuning via Logix 5000

🌩️

IIoT Integration

Establishing Edge-to-Cloud pipelines bridging OT and IT (Node-RED, MQTT, ESP32, Python scripts) for real-time factory analytics.

MQTT payload structuring (JSON)
Grafana / InfluxDB Dashboards
OPC UA Server/Client integration

🔌

Panel / Schematics

Designing electrical control cabinets complying with industrial safety standards, utilizing AutoCAD Electrical/EPLAN.

BOM generation and power calculations
UL508A / IEC control panel design
Safety relays and light curtain wiring

Featured Projects

Real-world automation challenges solved.

SLC-500 ControlLogix

Legacy Migration: SLC-500 to ControlLogix

Reverse-engineered 15-year old spaghetti code and successfully modernized the physical I/O mapping without halting production. Improved cycle times by 12%.

Read Case Study ➔

FactoryTalk View Historian

Plant-Wide SCADA Overhaul

Designed a centralized control room SCADA aggregating data from 8 remote PLCs. Implemented dynamic alarming and automated daily KPI reporting.

Read Case Study ➔

CompactLogix MQTT/ESP32

OEE Cloud Dashboard Integration

Linked factory floor CompactLogix registers to an external MQTT Broker using customized Edge gateways, feeding data to a generic operational web-dashboard.

Read Case Study ➔

HELLO, I AM YOUR

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5+

Bridging the gap between
Machines & Data

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